Societal Engineering Knowledge Database, a system to share designs, manufacturing processes, tools, resources, and explain how to use them in an automated fashion.
CAM algorithms - offseting polygons, a curve-length-parameterized spiral which prevents path planning queue overflow at the center, a stick font engraving program, based on the hershey fonts
a DIY "smart servo" with PID control running on an AVR in fixed-point, and printed optical encoder wheels, for controlling the CNC lathe
wrote the gait sequencing code for the tiptoes robot, which was a project with a friend in Australia
hardware
I helped build and test the Fiat Lux RGB laser projector. also, software.
tron-esque laser fence for my burning man village
videogame controller I built from a client's prototype parts in various stages of assembly. designed and fabricated circuitry for testing before mass manufacture in china.
some cad drawings showing one of the pulley housings for hextatic, and the semi-finished product. ideas for clanking replicators or just cheap machine tools: hexegrity and a laminated pancake motor design
This my first prototype and AFAIK the third mini mendel in existence. I will be significantly modifying the design to fix several bugs.
I made this metalworking lathe from scratch, using only a drill press, plate glass for a flat reference surface, and backyard foundry. It is in the process of being refitted with servo motors for CNC
me giving a demonstration of pouring aluminum into styrofoam "molds" which are vaporized and then burn off, leaving an arbitrarily shaped casting. also, a CNC foamcutter assembled from trash, and an art object it produced.
I helped build and maintain a community accessible woodworking/welding/electronics shop, and garden
I was teaching a series of workshops on AVR microcontroller programming for the IU robotics club, and we needed lots of chip programmers. So I made some, based on designs from ladyada.org and modified for easier toner transfer etching. A circuit board assembly line spontaneously formed when I brought in the spare parts one day!
papercraft with Blender, as an example of computer aided manufacturing that anyone can do